包覆药柱激光剪切散斑干涉探伤中的影响因素探讨

    Influencing factors of laser shearography non-destructive testing of solid propellant

    • 基于激光剪切散斑干涉原理构建了无损探伤系统,探究了包覆药柱自动化检测过程中负压加载速率与图像空间分辨率对脱粘缺陷有效识别率的影响,采用有限元仿真分析了可识别的缺陷离面位移导数阈值,明确了脱粘缺陷测量尺寸随离面位移值变化的规律。结果表明:随着负压加载速率降低和图像空间分辨率提高,系统对脱粘缺陷的识别率显著提升。随着系统离面位移导数阈值减小及离面位移增大,缺陷检测尺寸呈上升趋势。所构建的检测系统离面位移导数检测阈值约为60×10−6,直径10 mm缺陷在该阈值条件下对应的离面位移为0.4 μm,此时缺陷检测尺寸与实际尺寸基本一致。

       

      Abstract: A nondestructive testing system was constructed based on the principle of laser shear speckle interferometry. The influences of negative pressure loading rate and image spatial resolution on the effective recognition rate of debonding defects in the automatic detection of coated propellant grains were investigated. Finite element simulation was adopted to analyze the identifiable threshold of the out-of-plane displacement derivative of defects, and the variation trend of the measured size of debonding defects with out-of-plane displacement was clarified. The results show that the recognition rate of the system for debonding defects is significantly improved with the reduction of negative pressure loading rate and the increase of image spatial resolution. The detected size of defects presents an increasing trend as the threshold of out-of-plane displacement derivative decreases and the out-of-plane displacement rises. The detection threshold of out-of-plane displacement derivative of the constructed testing system is approximately 60×10−6. Under this threshold, when the out-of-plane displacement of a defect with a diameter of 10 mm is about 0.4 μm, the detected size of the defect is approximately equal to its actual size.

       

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