高黏度流体药浆离心混合过程温度仿真与实验

    Temperature simulation and experiment of centrifugal mixing process for high viscosity fluid slurry

    • 在固体推进剂制备的混合工序中,离心混合设备通过容器自转和公转复合运动实现各组分高效混合,形成高黏度流体药浆。为揭示混合过程中以黏性耗散效应为主导的温度变化规律,以丁羟三组元推进剂为例,使用ANSYS Fluent软件建立有限元分析模型,以静态温度作为观测指标,研究混合公转转速N、自转与公转转速的比值i对推进剂温度的影响。结果表明,丁羟三组元推进剂的温度与混合时间呈良好的线性相关性(r2>0.98),可采用混合过程中10 s平均温升ΔT进行表征。公转转速与自转转速的提升均会导致推进剂温度的升高,其中公转转速的提升对温度有更显著的影响。i=−1,公转转速从300 r/min提升至600 r/min时,ΔT升高约1.89 ℃,高于自转转速同等增幅(N=600 r/min)下的0.72 ℃。同向旋转时推进剂的温度略高于反向旋转,当i=−0.5时,仿真温升ΔT最小,对应混合过程的安全性最高。

       

      Abstract: In the mixing process of solid propellant preparation, centrifugal mixing equipment achieves efficient blending of components through a combined rotational motion of the container's self-rotation and orbital rotation, forming a high-viscosity fluid slurry. To reveal the temperature change patterns dominated by viscous dissipation during mixing, a finite element analysis model was established using ANSYS Fluent, taking tri-component esterified polypropylene glycol (HTPB) propellant as an example. Static temperature was used as the observation index to study the effects of orbital rotation speed N and the ratio i between self-rotation and orbital rotation speeds on propellant temperature. Results show that the temperature of HTPB propellant exhibits a strong linear correlation with mixing time (r2>0.98), which can be effectively characterized by the average temperature rise ΔT over 10 seconds during mixing. Increasing both orbital and self-rotation speeds leads to higher propellant temperatures, with orbital rotation speed having a more significant impact. When i=−1, increasing the orbital speed from 300 r/min to 600 r/min results in a ΔT of approximately 1.89 ℃,significantly higher than the 0.72 ℃ increase caused by the same increment in self-rotation speed (at N = 600 r/min). Propellant temperature is slightly higher under co-directional rotation compared to counter-directional rotation. The minimum simulated temperature rise ΔT occurs at i=−0.5, corresponding to the highest safety level during the mixing process.

       

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