基于流固耦合的径向环槽药柱工作初期结构变形特性分析

    Deformation analysis of radially grooved propellant grain in initial ignition stage based on fluid-solid interaction

    • 针对固体火箭发动机径向环槽结构下游药柱过度变形问题,采用双向流固耦合分析方法,探讨了推进剂模量、环槽几何形状、位置等对环槽下游出口位置变形的影响,提出了环槽下游型面改进优化的方向。结果表明,在工作过程初期,环槽下游出口出现局部高压梯度,诱发推进剂发生收缩变形,进而固体域又加剧了压力梯度;敏感性分析表明,环槽下游出口位置变形量与环槽几何形状、推进剂模量有关,受环槽位置影响较小;通过对环槽下游出口截面进行倒角以增加流动面积,可以减小流固耦合作用的影响,优化后流体域环槽下游出口位置监测点压降减小了80%,固体域下游出口监测点轴向位移减小了84.55%,径向位移减小了90.66%。

       

      Abstract: To solve the problem of excessive downstream deformation of propellant grain with a radial annular groove structure inside a solid rocket motors, a two-way fluid-structure interaction analysis method was adopted. The effects of propellant elastic modulus, annular groove geometry, and groove layout on the downstream outlet deformation of the annular groove were investigated. Furthermore, targeted optimization schemes for the downstream profile of the annular groove were proposed. The results indicate that at the beginning of the motor operation, a localized high-pressure gradient forms at the downstream exit of the annular groove. Such a pressure gradient triggers a shrinkage deformation of the propellant grain, which in turn exacerbates the pressure gradient within the solid computational domain. Sensitivity analysis demonstrates that the deformation at the downstream exit of the annular groove is correlated with the annular groove geometry and the propellant modulus, whereas the influence of the groove layout is relatively weak. To mitigate the adverse effects of fluid-structure interaction, a chamfer structure is machined on the cross-section at the downstream exit of the annular groove to expand the flow area. After this structure optimization, the pressure drop at the monitoring point at the downstream exit of the annular groove in the fluid domain is reduced by 80%. Concurrently, the axial displacement at the monitoring point in the downstream exit in the solid domain is decreased by 84.55%, and the radial displacement is decreased by 90.66%.

       

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