基于CNN-BiGRU-CBAM的固体推进剂药柱肉厚测量方法

    CNN-BiGRU-CBAM-based method for solid propellant grain web measurement

    • 固体推进剂药柱肉厚是表征固体火箭发动机燃烧过程和开展燃速评估的关键参数。针对固体推进剂超声燃速测试中干扰强、回波信噪比低以及传统固定规则算法难以适应非平稳工况等问题,提出一种融合自适应去噪、卷积神经网络(Convolutional Neural Network,CNN)、双向门控循环单元(Bidirectional Gated Recurrent Unit,BiGRU)和卷积块注意力模块(Convolutional Block Attention Module,CBAM)的超声药柱肉厚测量模型。模型以采集的超声回波信号为输入,通过自适应小波阈值去噪抑制燃烧噪声,并保留关键回波特征;在模型结构上,融合CNN、BiGRU与CBAM深度学习机制,实现对回波局部特征、回波采样序列时域关联特征及关键特征响应的联合建模,并引入峰位参考约束的复合损失函数,增强模型对有效回波特征的表征能力,提升复杂工况下药柱肉厚预测的稳定性。结果表明,该模型在实测数据集上的药柱肉厚测量平均绝对误差为0.51 mm,药柱肉厚偏移误差为0.46 mm。消融实验结果进一步验证了各模块设计的有效性,表明该方法在复杂工况下具有较高的测量精度与稳定性,可为超声燃速测试中的回波数据离线处理、推进剂药柱肉厚动态反演与燃烧过程分析提供技术支撑。

       

      Abstract: The web thickness of solid propellant grain is a key parameter for characterizing the combustion process and evaluating burning rate characteristics of solid rocket motors. Aiming at severe combustion interference, low signal-to-noise ratio (SNR), and poor adaptability of traditional fixed-rule algorithms under non-stationary conditions in ultrasonic burning rate tests, an ultrasonic measurement model for propellant grain web thickness was proposed, which integrates adaptive denoising, convolutional neural network (CNN), bidirectional gated recurrent unit (BiGRU) and convolutional block attention module (CBAM). Taking the collected ultrasonic echo signals as model input, the model suppresses combustion-induced noise and retains key echo features via adaptive wavelet threshold denoising. In the network architecture, the model integrates CNN, BiGRU, and CBAM mechanisms to realize joint modeling of local echo features, temporal correlation features of echo sampling sequence, and critical feature responses. Furthermore, a composite loss function based on peak-position reference constraints was introduced to enhance the model characterization capability for effective echo features and improve the prediction stability of grain web thickness under complex working conditions. Experimental results demonstrate that the proposed model achieves a mean absolute error of 0.51 mm and an offset error of 0.46 mm for the grain web thickness measurement on the test dataset. Ablation experiment further validate the effectiveness of each module, indicating that the method exhibits high measurement accuracy and robustness under complex working conditions. It provides reliable technical support for the offline processing of echo data, dynamic inversion of propellant grain web thickness and combustion process analysis in ultrasonic burning rate tests.

       

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