褶皱对纤维缠绕复合材料壳体内压承载性能的影响

    Effect of fiber wrinkle on the internal pressure bearing capacity of filament-wound composite case

    • 为定量研究褶皱对纤维缠绕复合材料壳体内压承载性能的影响,基于经典层合板理论和微元法,建立了含纤维褶皱的复合材料壳体等效刚度和爆破压强计算模型,并研究了纵向层纤维褶皱对壳体缠绕结构的应力分布、拉伸刚度和强度以及爆破压强的影响。结果表明,纵向层纤维褶皱会导致纵向层纤维方向拉伸应力的非均匀分布和局部高应力,并引起较高的层间剪切应力,当褶皱幅度为3倍的纤维层厚度时,纤维方向的最大拉伸应力可达无褶皱时的近2倍,从而使纵向层纤维提前失效;褶皱会显著降低壳体缠绕结构的轴向拉伸刚度和拉伸强度,对环向拉伸刚度和拉伸强度的影响较小,当褶皱幅度为3倍的纤维层厚度时,壳体轴向拉伸弹性模量和拉伸强度分别减少45%和80%左右,而环向拉伸弹性模量和环向拉伸强度分别减少4%和5%左右;褶皱对壳体爆破压强的影响与褶皱程度、褶皱层数、纵向层厚度以及缠绕角度等有关,在纵向层和环向层厚度相近的情况下,随着纵向层纤维褶皱程度的增大,壳体爆破压强会先保持基本不变,然后迅速降低,壳体的内压破坏模式会由环向层先破坏转变为纵向层先破坏。

       

      Abstract: In order to investigate the effect of fiber wrinkle on the internal pressure-bearing capacity of filament-wound composite case, a computational model for predicting the burst pressure of composite case with fiber wrinkling was proposed based on Classical Lamination Theory and differential element method. The influences of fiber wrinkle occurring in longitudinal fiber-wound layers on the equivalent stiffness, stress distribution, tensile strength and burst pressure were quantitatively investigated. The results indicate that fiber wrinkling results in non-uniform fiber tensile stress distribution and locally elevated stress levels, as well as high interlaminar shear stress in longitudinal wound layer, which can shift fiber failure mode from tensile failure to tensile-shear coupled failure. When the fiber wrinkling amplitude is three times the fiber-wound layer thickness, the fiber tensile stress increases to nearly twice that in a wrinkle-free structure. The fiber wrinkling in longitudinal fiber layers can significantly decrease the axial tensile stiffness and tensile strength of the filament-wound case, while having only a slight effect on the hoop tensile stiffness and tensile strength. When the fiber wrinkling amplitude equals three times the fiber layer thickness, the axial elastic modulus and axial tensile strength are reduced by about 45% and 80%, respectively, while the hoop elastic modulus and hoop tensile strength are reduced by about 4% and 5%, respectively. The effect of fiber wrinkling in longitudinal wound layers on burst pressure of filament-wound case is related to wrinkling severity, number of wrinkled layers, fiber layer thickness and winding angle. When the thickness of the longitudinal and hoop wound layers are similar, as the wrinkling severity increases, the burst pressure remains nearly constant at first, and then decreases rapidly. The burst mode changes from initial failure of hoop fiber layer to initial failure of longitudinal fiber layer .

       

    /

    返回文章
    返回