复合推进剂药柱拔模过程的力学响应实验与仿真研究

    Experimental and simulation of mechanical response of composite propellant grain during the mandrel drawing process

    • 在复合推进剂药柱成型工艺的芯模拔出(简称拔模)过程中,芯模与药柱的界面黏附力和摩擦力是影响药柱结构完整性的关键因素。为探索不同工况条件下药柱拔模的力学响应,基于药柱材料属性、药柱与芯模界面的摩擦系数和黏附强度建立了拔模过程有限元仿真模型。采用线性黏弹本构模型与双线性黏聚力模型分别描述材料的力学行为和界面脱粘过程,通过模拟不同拔模温度(30、40、50 ℃)与拔模速率(1、2、3 mm/s)下的拔模工艺过程,系统分析拔模力与药柱应力、应变分布的演变规律。结果表明,药柱拔模过程可分为粘结、脱粘与脱离三个阶段;药柱在内壁接触端部、圆角过渡区及芯模动态接触点存在应力集中,应力、应变会随着芯模拔出的距离逐渐累积;在测量参数范围内,当温度从30 ℃升高到50 ℃时,最大拔模力从117.0 N降低为85.8 N,而最大应力保持为0.118 MPa不变,最大应变则从0.020增大为0.035;当拔模速率从1 mm/s增大到3 mm/s时,最大拔模力从117.0 N增大为133.2 N,而最大应力保持为0.118 MPa不变,最大应变从0.020减小为0.012。

       

      Abstract: In the mandrel drawing process of composite propellant grain forming, interfacial adhesion and friction between the mandrel and the grain are key factors affecting structural integrity of the grain. In order to explore the mechanical response of the grain under different working conditions, the material properties of the grain, as well as the friction coefficient and interfacial adhesion strength between the grain and the mandrel were obtained through experiments, and the finite element simulation model for the mandrel-drawing process was established. In this study, a linear viscoelastic constitutive model and a bilinear cohesive zone model were adopted to characterize the material mechanical behavior and the interfacial debonding process, respectively. By simulating the mandrel-drawing process under different temperatures (30, 40, 50 ℃) and mandrel-drawing speeds (1, 2, 3 mm/s), the evolutionary laws of the mandrel-drawing force and the stress-strain distribution of the propellant grains were systematically analyzed. The results show that the mandrel-drawing process of the propellant grains can be divided into three stages: bonding, debonding, and separation. Stress concentration occurs at the contact end of the grain inner wall, the fillet transition zone, and the dynamic contact point with the mandrel. Both stress and strain gradually accumulate as the mandrel is drawn out. Within the tested parameter range, when the temperature increases from 30  ℃ to 50  ℃, the maximum mandrel-drawing force decreases from 117.0  N to 85.8  N, while the maximum stress remains stable at 0.118  MPa, and the maximum strain rises from 0.020 to 0.035. As the mandrel-drawing speed increases from 1 mm/s to 3  mm/s, the maximum mandrel-drawing force increases from 117.0  N to 133.2  N, while the maximum stress still stays at 0.118  MPa, and the maximum strain drops from 0.020 to 0.012.

       

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